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Endless Customisation Options

With thousands of interior and exterior customisations to choose from, Peli provides the widest range of optional configurations for custom cases in the industry.

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Custom Cases

Thousands of case options

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Custom Foam

Wide range of foam types

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Custom Branding

Custom colours, logos, and nameplates

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Custom Cases

Thousands of case customisation options, including exterior dimensions, interior cradle & suspension systems, and more.


Exterior

Cut & Weld Solutions

Peli’s cut and weld process can be used to build custom dimensions and oversize containers. One or more host cases are cut and rejoined by melting polymer rod, producing a seam that is stronger than adjacent wall panels and guaranteed watertight.

Interior

Deck & Cradle Suspension Systems

Heavy or extremely fragile equipment sometimes requires fabrication of custom deck or cradle mount suspension systems. Peli’s machine shop is world-class, with punch press, metal CNC, certified welders and finishing services demanded by the aerospace, defence, and medical industries.

Peli-Trimcast & Rack Mount Cases

Configuration Options

Configure your case for your exact needs. Configuration options include include casters, document holders, humidity indicator, bash plates to prevent forklift puncture and more.

Available Case Colours

Drain Plug

Pallet Feet

Fork Tyne Pockets

Trolley

Foam Liner Kit

Corner/Swivel Caster

(Select cases only)

Vent

Pressure Relief Valve

Humidity Indicator

Desiccant

Tray

(Select cases only)

Top Tray Insert

Card/Label System

Card Holder

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Custom Foam

Choose from a wide range of foam types, varying from flame-retardant to conductive, expanded to hundreds of foam styles.


Polyethylene Foam

Available in various densities, this foam is strong, non-abrasive, and water-resistant with excellent vibration dampening and insulation properties.

Polyurethane Foam

Commonly used, polyurethane is a softer open cell foam. Best for lighter weight sensitive equipment such as laptops and cameras.

Anti-static Polyethylene

A strong, closed cell foam commonly used for shipping components possessing anti-static properties that slowly dissipate electrostatic charges.

M1FRAS

Specifically formulated to meet stringent military requirements, M1FRAS polyethylene foam combines anti-static and flame retardant properties with superior performance. It is a strong, resilient, medium density closed cell foam.

EVA Foam

EVA is a Closed Cell Foam that is flexible, elastic, light weight, inert, non-dusting and known for excellent cushioning properties. Particularly advantageous for protecting highly fragile items, absorbing shocks, and resisting impact during transit.

Custom Foam Service

Four Ways to Design

From sophisticated engineers to government agencies to tech startups, our customers are as diverse as their case applications. That’s why we’ve developed a flexible-first approach to foam design.

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Image related to Pelican products and manufacturing
Image related to Pelican products and manufacturing

Design Your Own Foam

Your Gear, Your Design

Peli Foam allows you to design your own foam, using our innovative design tool or selecting from thousands of pre-defined objects.

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Custom Branding

Get everything you need to personalise your case, from custom colours to nameplates and logo decals.


Custom Logo and Colours

Personalise the outside of your case to match your company's branding. Add your company logo with our hot stamp imprint process, which is scratch resistant; or add a custom logo decal or engraved name plate.

Engraved name plate

Custom Logo Decal

Vibrant Hot Stamp Imprint

Optional Colors (for Single Lid and Rack Mount cases)

 
 
Gray - 133
fed std # 26270
 
 
Tan – 250
fed std # 20372
 
 
Blue – 135(lt)
pantone # 292U
 
 
White – 132
fed std # 27925
 
 
Yellow – 136
pantone # 012U
 
 
Green – 138
fed std # 24052
 
 
Orange – 134
fed std # 12197
 
 
Yellow – 131
fed std # 23538
 
 
Maroon – 197
pantone # 202U
 
 
Blue – 101(dk)
fed std # 25052
 
 
Black – 032
fed std # 27040
 
 
Purple – 129
pantone # 245U
 
 
Olive Drab – 137
fed std # 34096
 
 
Red – 130
fed std # 21105

Speak with an Expert

Get in touch with one of our experts to get started. Our experienced team of sales representatives and engineers will work with you to design your custom case.

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Provide Details

Define the project needs

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We Review

Our team will review your project

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We get in Touch

A packaging expert will reach out

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Thank you

A member of our team will reach out to you soon!

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